Electroformed Atomizing Disc, Electroformed Atomization Disc, Micro‑hole Electroformed Atomizing Disc- Zhuolida

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Precision Electroforming

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189-3869-3452 0513-8160 1666

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Electroformed Atomizing Disc

The electroformed atomizing disc is an ultra‑thin metal part made by electroforming. With micron‑size precision micro‑pores via electrolytic deposition of nickel or copper, it breaks liquid into fine droplets rapidly for reliable and accurate atomization.

CONSULTATION

189-3869-3452 0513-8160 1666

PRODUCT DETAILS

Electroformed Atomizing Disc: High‑Precision Micron‑Pore Metal Component for Ultrasonic Atomization

An electroformed atomizing disc is an ultra‑thin metal functional part manufactured via mature electroforming process. Featuring precision‑engineered micron‑scale micro‑pore
arrays on its surface, it serves as the core consumable for ultrasonic atomizing equipment. Through electrolytic deposition technology, high‑purity nickel or nickel‑alloy materials are deposited to form thin discs with consistent aperture size and smooth pore walls. Driven by piezoelectric vibration, the electroformed atomizing disc breaks liquid into fine droplets at high speed and delivers stable, uniform atomization performance for end devices.

Compared with atomizing discs made by laser drilling or chemical etching, electroformed atomizing disc delivers obvious technical advantages. Laser‑drilled parts often leave thermal burrs around holes, which easily trap liquid residue and cause frequent clogging. Etched atomizing discs suffer from uneven aperture due to lateral undercut during processing, leading to unstable mist output. By contrast, electroforming is a non‑contact additive manufacturing method. It replicates micro‑pore patterns from precision photolithography mandrels, producing burr‑free pore structures with outstanding dimensional consistency. The ultra‑thin substrate can withstand repeated high‑frequency vibration, improving service life and anti‑clogging capability for long‑term continuous operation.

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electroformed atomizing disc are widely adopted across multiple industries. In medical healthcare, they are applied to portable medical nebulizers for precise liquid medicine atomization. For consumer electronics, they act as key components for household humidifiers, aroma diffusers and beauty facial mist devices. They also serve industrial scenarios including disinfection spray equipment and special‑fluid atomization systems, where stable fine‑droplet output is critical. Customization support covers disc diameter, thickness, micro‑pore size, hole distribution and alloy material selection to match diverse customer equipment parameters.

As a professional manufacturer, we provide custom electroformed atomizing disc for global buyers. Strict process control on electroforming tank solution formulation, current parameters and mandrel surface quality guarantees low‑stress finished discs. Every batch undergoes high‑magnification microscopic inspection (2000‑3000× magnification) to verify aperture accuracy, flatness and surface quality before delivery. Both small‑batch prototype sampling and large‑volume mass production are available, complying with industrial quality standards.

For equipment developers seeking reliable atomizing core parts, the electroformed atomizing disc offers a proven solution to solve common pain points such as uneven mist, short lifespan and frequent blockage. Contact us for drawing evaluation, sample testing and tailored technical support for your ultrasonic atomization projects.

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Multi-layer gasket

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